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Open source press brake
  • Vote Up0Vote Down
    MetzMetz
     
    October 2012
    I am in need of a press brake for my stoves so I am working on a design. It is like the large Hyundai press brake next door in that I can bend square tubes and open on the sides unlike the usual shop press conversions.

    Specs are 50 ton manual bottle jack, 24 inch length with changeable V blade to make box bends in steel plate.

    Target is bending more than 90 degrees with a consistent radius not too sharp but not too round either.

    I would like to bend at least 6mm plate with it.

    Materials are 2 sheets 5mm plate, high strength bolts, 50 ton bottle jack, hardened steel bending tooling fabricated at the tool and die shop up the street.

    The design will be a C clamp shape with 2 arms. I will cut that part on the CNC. Each arm will have 3 layers of 5mm plate with the arms separated 1-.1.5 feet and cross braced.

    It will have minimum of total 15mm x 12 inches thick steel plate total to carry the load at all parts of the C clamp shape. Basically it is a giant c clamp with a press brake blade in it.

    The projected build cost is about $350-400 dollars including powder coat.
     
  • 4 Comments sorted by
  • Vote Up0Vote Down
    MetzMetz
     
    October 2012
    image

    my idea is similar to this except steel plate and a narrower blade for bending

     
    Attachments
    sta60007dp1.jpg 175K
  • Vote Up0Vote Down
    MetzMetz
     
    October 2012
    image

    Here is a side view.  the black circles are bolt holes for the laminated steel plate.  3 layers 5mm steel plate bolted together similar to a master lock.

    Total of 2 pieces cross braced, cross braces attached at the bolts.  No welding in this design.
     
    Attachments
    prototype-press-brake.jpg 31K
    prototype-press-brake1.jpg 32K
  • Vote Up0Vote Down
    MetzMetz
     
    October 2012
    here is a better drawing. 
     
    Attachments
    prototype press brake 1.pdf 320K
    press brake 1.dxf 899K
  • Vote Up0Vote Down
    MetzMetz
     
    October 2012
    Here is the specs for the dies.  got the cost quote back from my tool and die place.  Almost 280USD.  I speced it with tool steel.  I am wondering if I can get by with case hardened mild steel, or buying a pre-made chinese die. 


     
    Attachments
    press brake die specs.pdf 618K

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